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OEE and Human Effort

I was recently asked to consider a modification to the OEE formula to calculate labour versus equipment effectiveness.  This request stemmed from the observation that some processes, like assembly or packing operations, may be completely dependent on human effort.  In

Posted in Advanced Lean Manufacturing, Contingency Planning, Cost Control, Labour Efficiency, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Standardized Work Tagged with: , , , , , , , , ,

Killer Metrics

Managing performance on any scale requires some form of measurement.  These measurements are often summarized into a single result that is commonly referred to as a metric.  Many businesses use tools such as dashboards or scorecards to present a summary

Posted in Advanced Lean Manufacturing, Lean Metrics, OEE: Overall Equipment Efficiency Tagged with: , , , , , , , ,

OEE: The Means to an End – Differentiation Where It Matters Most

Does your organization focus on results or the means to achieve them?  Do you know when you’re having a good day?  Are your processes improving? The reality is that too many opportunities are missed by simply focusing on results alone.

Posted in Advanced Lean Manufacturing, Availability, Contingency Planning, Eliminate Waste, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Process Control and OEE, Training Tagged with: , , , , , ,

Differentiation Strategies and OEE (Part II): The Heart of the Matter

An article published in Industry Week magazine comprises part of our pursuit of differentiation strategies and OEE.  This will serve as the topical element of our post for today. Enjoy the article, OEE:  The heart of the matter, and we’ll

Posted in Advanced Lean Manufacturing, Lean Metrics, Lean Mindset, OEE: Overall Equipment Efficiency, Process Control and OEE Tagged with: , , , ,

Lean, OEE, and How to beat the “Law of Diminishing Returns”

Are your lean initiatives falling prey to the Law of Diminishing Returns?  Waning returns may soon be followed by apathy as the “new” initiative gets old.  For those who have not studied economics or are not familiar with the term, it

Posted in Advanced Lean Manufacturing, Eliminate Waste, Environment, Execution, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Problem Solving, Training Tagged with: , , , , , , , , , , , ,

Time Studies with your BlackBerry

Performing a time study is relatively easy compared to only few years ago.  The technologies available today allow studies to be conducted quite readily. Time Studies and OEE (Overall Equipment Effectiveness) The Performance factor for OEE is based on the Ideal Cycle Time of the

Posted in Advanced Lean Manufacturing, OEE: Overall Equipment Efficiency, Performance, Process Control and OEE, Training Tagged with: , , , , , , , , , , , , , , , , , , , , , ,

Going DEEP with OEE

Does anyone actually look at their daily equipment availability? Instead of using TEEP that is typically based on calendarized availability, looking at the Daily Equipment Effectiveness Performance of your operation may provide some interesting insights. Working overtime due to material or equipment

Posted in Advanced Lean Manufacturing, Availability, Capacity, Eliminate Waste, FREE Downloads, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Process Control and OEE, Training Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , ,

OEE in the Automotive Industry

The automotive industry appears to be rebounding at a faster rate than most (if not all) experts may have anticipated.  Many OEM’s and their suppliers are attempting to boost production to replenish inventories and support renewed demand for their products. 

Posted in OEE: Overall Equipment Efficiency Tagged with: , , , , , , , , , , , , ,

OEE For Manufacturing

We are often asked what companies (or types of companies) are using OEE as part of their daily operations.  While our focus has been primarily in the automotive industry, we are highly encouraged by the level of integration deployed in

Posted in Advanced Lean Manufacturing, Availability, Capacity, Cost Control, FREE Downloads, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Problem Solving, Quality Factor, Root Cause Analysis, Training Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,
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