Almost every manufacturing facility has a method or means to measure labour efficiency. Some of these methods may include Earned versus Actual hours or perhaps they are financially driven metrics such as “Labour as a Percent of Sales” or as “Labour Variance to Plan”. As…
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OEE: Planned Downtime and Availability
As a core metric, Overall Equipment Effectiveness or OEE has been adopted by many companies to improve operations and optimize the capacity of existing equipment. Having completed several on site assessments over the past few months we have learned that…
Posted in Advanced Lean Manufacturing, Availability, Capacity, Eliminate Waste, Execution Tagged with: Availability, Business Transformation, Consulting, Integrating OEE, Management, Manufacturing, OEE, Overall Equipment Effectiveness, TEEP
Going DEEP with OEE
Does anyone actually look at their daily equipment availability? Instead of using TEEP that is typically based on calendarized availability, looking at the Daily Equipment Effectiveness Performance of your operation may provide some interesting insights. Working overtime due to material or equipment…
Posted in Advanced Lean Manufacturing, Availability, Capacity, Eliminate Waste, FREE Downloads, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Process Control and OEE, Training Tagged with: calculating Plant-Wide OEE, Daily Equipment Effectiveness Performance, DEEP, Downtime, Equipment Efficiency Performance, Free OEE .xls Templates, Free OEE Downloads, Free OEE Excel Spreadsheets, Free OEE Templates, Free OEE Templates in Excel, Integrating OEE, Lean Execution, Lean Integration, Lean Training, OEE, OEE .XLS files, OEE Excel Spreadsheets, OEE Formula, OEE Integration, OEE Training, Online OEE Training, Overall Equipment Effectiveness, TEEP, TEEP Formula, Training for OEE, Training Online
OEE For Manufacturing
We are often asked what companies (or types of companies) are using OEE as part of their daily operations. While our focus has been primarily in the automotive industry, we are highly encouraged by the level of integration deployed in…
Posted in Advanced Lean Manufacturing, Availability, Capacity, Cost Control, FREE Downloads, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Problem Solving, Quality Factor, Root Cause Analysis, Training Tagged with: Calculate OEE, Calculating OEE, Free OEE Calculator, Free OEE Templates, How to Calculate OEE, How to work with OEE, Integrating OEE, Lean Manufacturing, Lean Metrics, Lean OEE Costs, OEE and Cost, OEE and Variance, OEE Benchmarking, oee best practices, OEE Calculator, OEE Excel Spreadsheets, OEE Factors, OEE for Manufacturing, OEE Free Downloads, OEE Integration, OEE Metrics, OEE Online, OEE semiconductor, OEE Training, Online Training, Overall Equipment Efficiency, practical OEE, Standardized Work, Tracking OEE, Training and OEE, Understanding OEE, Using OEE, Variance, Waste, Waste and OEE, Weighted OEE, Working with OEE
OEE for Batch Processes
We recently received an e-mail regarding OEE calculations for batch processes and more specifically the effect on down stream equipment that is directly dependent (perhaps integrated) on the batch process. While the inquiry was specifically related to the printing industry,…
Posted in Advanced Lean Manufacturing, Availability, Capacity, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Process Control and OEE, Training Tagged with: Availability, Batch Process OEE, Batch processing, Calculating OEE, Cheating OEE, Down Time, Efficiency, FREE OEE Spreadsheets, Free OEE Templates, Free Spreadsheet Templates, How to Calculate OEE, Integrating OEE, Lean Dynamics, Lean Metrics, OEE, OEE Batch Processing, OEE Calculations, OEE for Batch Processes, OEE Instruction, OEE Integration, OEE Training, OEE XLS Spreadsheets, Online Training, Overall Equipment Effectiveness, Theory of Constraints, Tracking OEE, Training, Training and OEE, Training OEE, Waste, Weighted OEE
Benchmarking OEE
Benchmarking Systems: We have learned that an industry standard or definition for Overall Equipment Effectiveness (OEE) has been adopted by the Semi Conductor Industry and also confirms our approach to calculating and using OEE and other related metrics. The SEMI standards of interest are as…
Posted in Advanced Lean Manufacturing, Availability, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Process Control and OEE Tagged with: Availability, Efficiency, Formula for OEE, FREE OEE Spreadsheets, Free OEE Templates, Free Spreadsheets, How to work with OEE, Integrating Lean, Integrating OEE, Lean Integration, Lean Manufacturing, Lean Metrics, OEE Benchmarking, OEE Calculator, OEE for Lean, OEE Formula, OEE Integration, OEE Metrics, OEE Performance, OEE World Class, Overall Equipment Effectiveness, Performance, practical OEE, Quality, Standardized Work, Tracking OEE, Training, Working with OEE, World Class OEE
OEE: Frequently Asked Questions
We added a new page to our site to address some of the more frequently asked questions (FAQ’s) we receive regarding OEE. We trust you will find this information to be of interest as you move forward on your lean journey. We always appreciate your…
Posted in Advanced Lean Manufacturing, APQP, Eliminate Waste, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Problem Solving Tagged with: Agile, Beating OEE, Calculate OEE, Calculating OEE, Down Time, Free OEE Downloads, Free OEE Excel Spreadsheets, Frequently Asked Questions, How to Calculate OEE, How to work with OEE, Integrating OEE, Lean, oee best practices, OEE Calculations, OEE for Excel, OEE Frequently Asked Questions, OEE Integration, OEE metric, OEE Metrics, OEE Spreadsheets, OEE Training, Online Training, Overall Equipment Efficiency, Performance, Tracking OEE, Training, Training and OEE, Waste, Working with OEE
Lean Execution and OEE!
Welcome! If you are a first time visitor interested in getting started with Overall Equipment Effectiveness (OEE), click here to access our very first post “OEE – Overall Equipment Effectiveness“. We have presented many articles featuring OEE (Overall Equipment Effectiveness), Lean Thinking,…
Posted in Advanced Lean Manufacturing, APQP, Availability, Capacity, Cost Control, Eliminate Waste, Execution, FREE Downloads, Lean, Lean Metrics, Lean Mindset, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Process Control and OEE, Quality, Quality Factor, Root Cause Analysis, Terminology, Training, Trouble Shooting, Uncategorized Tagged with: Formula for OEE, FREE OEE Spreadsheets, Free OEE Templates, Integrating OEE, Lean Execution, Lean Integration, Lean Manufacturing, Lean Metrics, OEE, oee best practices, OEE Downloads, OEE Examples, OEE Formula, OEE Free Templates, OEE Integration, OEE Spreadsheets, Overall Equipment Effectiveness, Total Equipment Effectiveness Performance, Weighted OEE
SPC for OEE
Some of our readers have expressed an interest in the application of Statistical Analysis Tools for OEE. We have also reviewed various texts and articles that have expressed opposing views on the application of Statistical Tools with OEE data. Our simple answer…
Posted in Advanced Lean Manufacturing, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Process Control and OEE Tagged with: APQP, Efficiency, Integrating OEE, Lean, Lean Metrics, Metrics, OEE, OEE Analysis, OEE Calculations, OEE Integration, OEE Trends, Overall Equipment Effectiveness, Problem Solving, SPC, Statistical Analysis, Statistics and OEE, Trends, Trouble Shooting, Variance
6 things OEE is NOT!
While OEE has been receiving much deserved attention as manufacturers look for ways to improve their bottom line, it is not the cure for all that ails manufacturing. Many in the manufacturing community seem to be getting caught up in the…
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