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Integrated Waste: Lather, Rinse, Repeat

Admittedly, it has been a while since I checked a shampoo bottle for directions, however, I do recall a time in my life reading:  Lather, Rinse, Repeat.  Curiously, they don’t say when or how many times the process needs to be repeated. Perhaps

Posted in Advanced Lean Manufacturing, Execution, Lean, Problem Solving Tagged with: , , , , , , , , ,

OEE – A Race Against Time

Background If “Time is Money”, is it reasonable for us to consider that “Wasting Time is Wasting Money?” Whether we are discussing customer service, health care, government services, or manufacturing – waste is often identified as one of the top concerns that must

Posted in Advanced Lean Manufacturing, Eliminate Waste, Lean Metrics, Lean Mindset, Theory of Constraints, Training Tagged with: , , , , , , , , ,

Lean Is …

What is lean?  The following definition is from the Oregon Manufacturing Extension Partnership website, http://www.omep.org: Lean Is A systematic approach for delivering the highest quality, lowest cost products with the shortest lead-times through the relentless elimination of waste. The eights wastes

Posted in Lean, Lean Mindset Tagged with: , , , , , , ,

Variance – OEE’s Silent Partner (Killer)

I was recently involved in a discussion regarding the value of Overall Equipment Effectiveness (OEE).  Of course, I fully supported OEE and confirmed that it can bring tremendous value to any organization that is prepared to embrace it as a

Posted in Advanced Lean Manufacturing, Lean Metrics, Performance, Problem Solving Tagged with: , , , , , , ,

OEE: Planned Downtime and Availability

As a core metric, Overall Equipment Effectiveness or OEE has been adopted by many companies to improve operations and optimize the capacity of existing equipment.  Having completed several on site assessments over the past few months we have learned that

Posted in Advanced Lean Manufacturing, Availability, Capacity, Eliminate Waste, Execution Tagged with: , , , , , , , ,

Make or Break with OEE

Reward systems, bonuses, and other forms of compensation have been the topic of many newspaper articles and news broadcasts as of late.  Although attention has turned toward the viability and sustainability of the manufacturing sector, there are many of us who question how the performance

Posted in Advanced Lean Manufacturing, APQP, Capacity, Eliminate Waste, Lean, Lean Metrics, Problem Solving, Process Control and OEE Tagged with: , , , , , , ,
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