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OEE and Human Effort

I was recently asked to consider a modification to the OEE formula to calculate labour versus equipment effectiveness.  This request stemmed from the observation that some processes, like assembly or packing operations, may be completely dependent on human effort.  In

Posted in Advanced Lean Manufacturing, Contingency Planning, Cost Control, Labour Efficiency, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Standardized Work Tagged with: , , , , , , , , ,

Differentiation Strategies and OEE (Part II): The Heart of the Matter

An article published in Industry Week magazine comprises part of our pursuit of differentiation strategies and OEE.  This will serve as the topical element of our post for today. Enjoy the article, OEE:  The heart of the matter, and we’ll

Posted in Advanced Lean Manufacturing, Lean Metrics, Lean Mindset, OEE: Overall Equipment Efficiency, Process Control and OEE Tagged with: , , , ,

Going DEEP with OEE

Does anyone actually look at their daily equipment availability? Instead of using TEEP that is typically based on calendarized availability, looking at the Daily Equipment Effectiveness Performance of your operation may provide some interesting insights. Working overtime due to material or equipment

Posted in Advanced Lean Manufacturing, Availability, Capacity, Eliminate Waste, FREE Downloads, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Process Control and OEE, Training Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , ,

Benchmarking OEE

Benchmarking Systems: We have learned that an industry standard or definition for Overall Equipment Effectiveness (OEE) has been adopted by the Semi Conductor Industry and also confirms our approach to calculating and using OEE and other related metrics. The SEMI standards of interest are as

Posted in Advanced Lean Manufacturing, Availability, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Process Control and OEE Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

Lean Execution and OEE!

Welcome! If you are a first time visitor interested in getting started with Overall Equipment Effectiveness (OEE), click here to access our very first post “OEE – Overall Equipment Effectiveness“. We have presented many articles featuring OEE (Overall Equipment Effectiveness), Lean Thinking,

Posted in Advanced Lean Manufacturing, APQP, Availability, Capacity, Cost Control, Eliminate Waste, Execution, FREE Downloads, Lean, Lean Metrics, Lean Mindset, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Process Control and OEE, Quality, Quality Factor, Root Cause Analysis, Terminology, Training, Trouble Shooting, Uncategorized Tagged with: , , , , , , , , , , , , , , , , , ,

Improving OEE: A Hands On Approach

We have explored Overall Equipment Efficiency (OEE) from several perspectives and how it can be used as an effective performance metric.  The purpose of measuring and monitoring OEE, at a minimum, should be three fold: To ensure the current performance levels are sustained,

Posted in Advanced Lean Manufacturing, Availability, Eliminate Waste, Lean Metrics, Performance, Process Control and OEE, Quality Tagged with: , , , , , , , , , , , ,

Variance, Waste, and OEE

Variance is Waste. Variation and OEE are complementary metrics that need to be considered together.

Posted in Availability, Capacity, Eliminate Waste, FREE Downloads, Lean, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Quality, Root Cause Analysis, Training, Trouble Shooting, Uncategorized Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

Problem Solving with OEE – Measuring Success

OEE in Perspective As mentioned in our previous posts, OEE is a terrific metric for measuring and monitoring ongoing performance in your operation.  However, like many metrics, it can become the focus rather than the gage of performance it is intended to

Posted in Advanced Lean Manufacturing, Availability, Eliminate Waste, FREE Downloads, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Quality, Quality Factor, Root Cause Analysis, Training, Trouble Shooting Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

OEE for Multiple Parts – Single Machine (Multipart Processes)

How to Calculate OEE for Single Machine and Multiple Parts. Flexible manufacturing provides the advantage of producing many different parts on the same piece of equipment.  The same is true for processes such as stamping presses, molding machines, or machining operations. The first question

Posted in Advanced Lean Manufacturing, Availability, FREE Downloads, Lean, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Quality, Quality Factor, Training Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

How to Reduce Costs with OEE: Cost Control

OEE can be used to improved your bottom line. We provide a little insight to getting it right.

Posted in Advanced Lean Manufacturing, Availability, Cost Control, Eliminate Waste, FREE Downloads, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Process Control and OEE, Quality, Risk Management, Training Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,
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