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OEE: Planned Downtime and Availability

As a core metric, Overall Equipment Effectiveness or OEE has been adopted by many companies to improve operations and optimize the capacity of existing equipment.  Having completed several on site assessments over the past few months we have learned that

Posted in Advanced Lean Manufacturing, Availability, Capacity, Eliminate Waste, Execution Tagged with: , , , , , , , ,

Differentiation Strategies and OEE (Part II): The Heart of the Matter

An article published in Industry Week magazine comprises part of our pursuit of differentiation strategies and OEE.  This will serve as the topical element of our post for today. Enjoy the article, OEE:  The heart of the matter, and we’ll

Posted in Advanced Lean Manufacturing, Lean Metrics, Lean Mindset, OEE: Overall Equipment Efficiency, Process Control and OEE Tagged with: , , , ,

Lean, OEE, and How to beat the “Law of Diminishing Returns”

Are your lean initiatives falling prey to the Law of Diminishing Returns?  Waning returns may soon be followed by apathy as the “new” initiative gets old.  For those who have not studied economics or are not familiar with the term, it

Posted in Advanced Lean Manufacturing, Eliminate Waste, Environment, Execution, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Problem Solving, Training Tagged with: , , , , , , , , , , , ,

Using TRIZ for Problem Solving – Introduction

Using TRIZ for Problem Solving – Introduction A famous quote from Albert Einstein, “The problems that exist in the world today cannot be solved by the level of thinking that created them.“, applies to the discussion of problem solving and more so to

Posted in Advanced Lean Manufacturing, APQP, Contingency Planning, Lean, Lean Metrics, Problem Solving, Root Cause Analysis, Trouble Shooting, Uncategorized Tagged with: , , , , , , , , , , , , , , , , , , , ,

Time Studies with your BlackBerry

Performing a time study is relatively easy compared to only few years ago.  The technologies available today allow studies to be conducted quite readily. Time Studies and OEE (Overall Equipment Effectiveness) The Performance factor for OEE is based on the Ideal Cycle Time of the

Posted in Advanced Lean Manufacturing, OEE: Overall Equipment Efficiency, Performance, Process Control and OEE, Training Tagged with: , , , , , , , , , , , , , , , , , , , , , ,

How to Solve Problems with Idea Maps

Problem solving is a problem in itself for many companies and at times can be one of the most daunting tasks to undertake during the course of an otherwise regular work day. For some, problems seldom occur while for others this may, unfortunately,

Posted in Advanced Lean Manufacturing, APQP, Problem Solving, Process Control and OEE, Quality, Root Cause Analysis, Trouble Shooting Tagged with: , , , , , , , , , , , , , , ,

Going DEEP with OEE

Does anyone actually look at their daily equipment availability? Instead of using TEEP that is typically based on calendarized availability, looking at the Daily Equipment Effectiveness Performance of your operation may provide some interesting insights. Working overtime due to material or equipment

Posted in Advanced Lean Manufacturing, Availability, Capacity, Eliminate Waste, FREE Downloads, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Problem Solving, Process Control and OEE, Training Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , ,

OEE in the Automotive Industry

The automotive industry appears to be rebounding at a faster rate than most (if not all) experts may have anticipated.  Many OEM’s and their suppliers are attempting to boost production to replenish inventories and support renewed demand for their products. 

Posted in OEE: Overall Equipment Efficiency Tagged with: , , , , , , , , , , , , ,

OEE for Batch Processes

We recently received an e-mail regarding OEE calculations for batch processes and more specifically the effect on down stream equipment that is directly dependent (perhaps integrated) on the batch process.  While the inquiry was specifically related to the printing industry,

Posted in Advanced Lean Manufacturing, Availability, Capacity, Lean, Lean Metrics, OEE: Overall Equipment Efficiency, Process Control and OEE, Training Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

Benchmarking OEE

Benchmarking Systems: We have learned that an industry standard or definition for Overall Equipment Effectiveness (OEE) has been adopted by the Semi Conductor Industry and also confirms our approach to calculating and using OEE and other related metrics. The SEMI standards of interest are as

Posted in Advanced Lean Manufacturing, Availability, Lean Metrics, OEE: Overall Equipment Efficiency, Performance, Process Control and OEE Tagged with: , , , , , , , , , , , , , , , , , , , , , , , , , , , ,
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